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IVD Aluminium Coating

a chemical vapour deposition process

Aalberts Surface Technologies Ltd. now has both NADCAP and AIRBUS approval for the IVD Process.

Physical Ion Vapour Deposition, known as IVD or Ivadising, is a Vacuum deposition process which is applies a pure Aluminium coating to various substrates, to improve the resistance to atmospheric and bi-metallic corrosion. IVD is an ideal means of coating metals such as titanum with an aluminium, which avoids the risk of the metals creating adverse conditions.

Vapour Deposition is a means of implementing hard surfaces, under pressure and heat, onto Aluminium and other alloys.

The manufacture of modern aircraft demands the use of high performance materials and protective systems which also need to be environmentally friendly. Historically Cadmium plating has been the mainstay for protecting both Steel and Aluminium components but, following increased environmental concerns and recent legislation, it is increasingly being replaced. Many alternatives to Cadmium have been investigated over the years but none have fulfilled all the requirements, however IVD Aluminium has emerged as the leading single process replacement in many applications.

IVD Aluminium is a smooth, uniform coating of pure aluminium, produced by vacuum deposition and is currently used in aerospace and defence applications where critical corrosion resistance with electrical conductivity is paramount or where dissimilar metal contact can cause galvanic attack.

Typical components currently processed with an IVD Aluminium coating include – Engine and Airframe fasteners (Steel and Titanium), high tensile Steel airframe parts, Titanium bearing shells, landing gear components and assemblies, sintered magnets and electrical connectors.

advantages

  • Provides sacrificial corrosion protection to Steel without the risk of hydrogen embrittlement.
  • Provides improved corrosion protection to high strength Aluminium alloys.
  • Can be used in contact with aero engine fuels.
  • Neither the process nor the coating create toxic materials.
  • Corrosion resistance is at least equal to that of Cadmium.
  • Prevents dissimilar metal corrosion e.g. Ttitanium, Stainless Steel parts in Aluminium assemblies
  • The coating can be applied within closely controlled limits.
  • Class 1 > 25 microns; Class 2 – 13-25 microns; Class 3 – 8-13 microns
  • The coating is highly conducting.
  • It is stable up to 415degC.

contact us

aalberts surface technologies OCT limited

Unit 8    Lichfield Road Industrial Estate    Tamworth    Staffordshire    B79 7XD    United Kingdom
t :+44 (0) 1827 634 89

aalberts surface technologies limited

Clover Street    Kirkby-in-Ashfield    NG17 7LJ    United Kingdom
t: +44 (0) 1623 753 107

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